Novak Conversions
Transfer Case Knowledge Gateway
To an important degree, Jeeps are what Jeeps are because of their transfer cases. The chances are that your Jeep already has a great transfer case in it. So, read up and discover the details of this critical part of the mix that is your Jeep's powertrain.
The most significant transfer cases include:
Dana Spicer Model 18
The original. The Model 18 is a significant part of history, yet it is still a very relevant transfer case for a great many enthusiasts.
- 1941-1971 military & civilian Jeeps and IH vehicles
- Iron case, gear-driven, passenger-side offset drive for front and rear output shafts
- Tough as nails, compact and easy to service
- Adaptable to a broad variety of the great transmissions
Dana Spicer Model 20
The offspring of the Dana 18, the Dana 20 was the strong "silent-type" and it put a bit of refinement into 4wd.
- 1962-1979 Jeep CJ's, FSJ's , IH & Ford
- Iron case, gear-driven, passenger-side offset drive for the front axle and centered output for the rear axle
- Even stronger than its predecessor, yet still compact and easy to service
- Adaptable to a broad variety of the great transmissions
Dana Spicer Model 300
The culmination of Dana's transfer case engineering, the Model 300 was the final coup in gear drive.
- 1980-1986 Jeep CJ's, and the 1980 IH
- Iron case, gear-driven, pasenger-side offset drive for the front axle and centered output for the rear axle
- Slightly stronger than its predecessor with improved gearing and operation. Servicability and durability are premier
- Adaptable to more transmission options than any other
New Process / New Venture 231
The surprisingly great Model 231 is ubiquitous, enjoying a long production run and a great success in chain-drive.
- 1987-2006 Jeep YJ, TJ, XJ, MJ, ZJ as well as GM and Dodge applications
- Aluminum alloy case, chain-driven, planetary-reduction, driver-side offset drive for the front axle and centered output for the rear axle
- Tough, with a great low-range and a myriad of aftermarket improvements
- Adaptable to the full array of excellent transmissions
New Process / NVG 241OR RockTrac
Jeep clues into the deep gearing craze and releases the Model 241OR RockTrac.
- 2003-current Jeep TJ / LJ / JK Rubicons
- Aluminum-Magnesium alloy case, chain-driven, deep planetary-reduction, driver-side offset drive for the front axle and centered output for the rear axle
- Very tough, with a supreme 4:1 low-range
- Fully adaptable to a great variety of transmissions
New Process / NVG 242
The Model 242 is where things finally start to go well for a differential-ed transfer case
- 1987-2002 TJ, XJ, MJ, ZJ, KJ as well as GM and Dodge applications
- Aluminum alloy case, chain-driven, planetary-reduction, driver-side offset drive for the front axle and centered output for the rear axle, integrated differential
- Fairly strong
- Adaptable to a great variety of transmissions
Borg-Warner 1305 / 1339 QuadraTrac
The QuadraTrac was revolutionary gearbox, though it had a bit of a bumpy ride.
- 1973-1979 Jeep FSJ & CJ
- Aluminum alloy case, chain-driven, planetary-reduction, passenger-side offset drive for both front and rear axles
- Quite strong, yet a bit complicated and requiring attention to chain stretch
- Rarely retained in powertrain conversions
New Process 208, 219, 228 & 229
Chain drive hits the mainstream, if not yet its stride, in these early New Process transfer cases.
- 1980-1991 Jeep FSJ & early XJ
- Aluminum alloy case, chain-driven, planetary-reduction, driver-side front offset drive for the front axle and centered rear output
- Generally strong. Some models have viscous couplings, differentials and vacuum acutation, which take them out of the running for some serious Jeepers
- Sometimes retained in powertrain conversions and adaptable to many excellent gearboxes
New Process 207
The Model 207 was the springboard for the Model 231. It was generally successful.
- 1984-1987 Jeep XJ and 1987 YJ
- Aluminum alloy case, chain-driven, planetary-reduction, driver-side front offset drive for the front axle and centered rear output
- Tough enough for many situations
- Adaptable to a good selection of excellent transmissions
New Process 200
Military-grade strength is found in the Model 200, and the Model 200 is found only in the military M715 / M725 trucks.
- 1966-1971 Kaiser military trucks, and early Dodge militaries from 1947, onward
- Iron case, gear-driven, passenger-side front output and centered rear output. Divorced mount
- Outstanding strength
- Usually retained in conversions with its factory T98, or used with 2wd style transmissions